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MANUAL / TW200/225

Installing the FT Down Muffler (TW200/225)

Installation steps for the FT Down Muffler (DIRT-GCC) for the TW200/225. We cover attaching the bracket to the muffler, loosely fitting the header pipe and muffler, securing the bracket to the passenger footpeg, and final tightening.

FTダウンマフラー(TW200/225)の取り付け手順
What you'll learn in this article
  • How to fit the nut when attaching the included bracket to the muffler
  • Steps for loosely fitting the header pipe and muffler
  • Securing the muffler bracket using the passenger footpeg

The FT Down Muffler is a muffler for the TW200/225 from the DIRT-GCC series.

This page walks you through attaching the included bracket, mounting the muffler on the bike, and securing it to the passenger footpeg. The basic approach is to snug all bolts loosely first and tighten them down at the end.

01 Before you start

Notes

Snug all bolts loosely as you go, and tighten them down at the end.

POINT

The bike used for the instruction photos was a track bike, so the product in the photos has some dirt on it.

02 Attaching the bracket to the muffler

  1. Attach the included bracket to the muffler.
    FTダウンマフラー(TW200/225)の取り付け手順FTダウンマフラー(TW200/225)の取り付け手順FTダウンマフラー(TW200/225)の取り付け手順
  2. Once the washer and spring washer are on, very little of the bolt tip sticks out, so hold the bolt from the inside as shown in the photo while you fit the nut.
    FTダウンマフラー(TW200/225)の取り付け手順

03 Mounting the header pipe and muffler on the bike

  1. Install the header pipe and loosely secure it with the bolts.
    FTダウンマフラー(TW200/225)の取り付け手順
  2. Loosely secure the slip joint with the muffler band.
    FTダウンマフラー(TW200/225)の取り付け手順

04 Installing the footpeg and retightening everything

  1. Install the passenger footpeg.
    FTダウンマフラー(TW200/225)の取り付け手順
  2. Secure the muffler bracket to the nut at the bottom of the passenger footpeg.
    FTダウンマフラー(TW200/225)の取り付け手順
  3. Place the included M8 washer behind the upper hole of the passenger footpeg and the muffler bracket behind the lower hole, then secure them with the included M8-20 button cap bolts.
    FTダウンマフラー(TW200/225)の取り付け手順
  4. Tighten all bolts and nuts. Once every bolt is tightened, you're done.
    FTダウンマフラー(TW200/225)の取り付け手順
Notes

Explanations of the tools used and general wiring work are omitted. Due to variation between individual bikes, some minor adjustment or improvisation may be needed. If you're unsure about the installation, always have it done by someone knowledgeable or a custom shop. For questions or anything unclear, please contact us via the contact form.

Products covered in this article

*Installation is at your own risk. If you're unsure about doing the work yourself, we recommend consulting your local motorcycle shop.
*The content and photos reflect the time of writing. Please check each product page for current specifications, fitment and stock.

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