Assembly Diagram for the 250TR Full Exhaust Muffler (Carbureted): Band Position and Preventing Exhaust Leaks
The assembly diagram for the full exhaust mufflers for the 250TR (carbureted). It shows how the silencer and exhaust pipe fit together and how the included bracket lines up with the passenger footpeg, plus the band position and what to do about exhaust leaks.
- How the silencer and exhaust pipe fit together
- How the included bracket lines up with the passenger footpeg
- Band position and what to do about exhaust leaks
This assembly diagram is shared by the Reverse Cone Shorty Muffler Full Exhaust and the Trumpet Muffler Full Exhaust for the 250TR (carbureted).
This page covers the parts shown in the diagram along with the notes from the original (band position and exhaust leaks).
01 Assembly diagram
The silencer slides onto the exhaust pipe and is secured with a band. The silencer is secured via the included bracket with the passenger footpeg at its mounting point.
The inset at the upper right shows the passenger footpeg, included bracket, and silencer from another angle.
- Silencer
- Exhaust pipe
- the passenger footpeg
- via the included bracket
02 Band position and exhaust leaks
The silencer end of the exhaust pipe is slightly wider. When fitting the silencer, position the band over this wider section.
Due to manufacturing tolerances, a slight exhaust leak may occur. If so, please use a heat-resistant liquid gasket.
03 Notes
If you are unsure about the installation, be sure to have it done by someone experienced or by a custom shop. For any questions, please reach us through our contact form.
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*Installation is at your own risk. If you're unsure about doing the work yourself, we recommend consulting your local motorcycle shop.
*The content and photos reflect the time of writing. Please check each product page for current specifications, fitment and stock.